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Wire By The Foot
Rubber Welding Cable
Copper Welding Cable Flexible Rubber SGR Battery Cable SAE J1127 - By the Foot
Welding Cable sold by the foot
Copper Welding Cable Flexible Rubber SGR Battery Cable SAE J1127 - By the Foot
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Select the wire size and color below and enter the quantity of feet you need and that is the length we will cut
Part Number:
RBWC
Availability:
In Stock.
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Wire Gauge Size
6 Gauge
4 Gauge
2 Gauge
1 Gauge
0 Gauge (1/0 GA)
00 Gauge (2/0 GA)
0000 Gauge (4/0 GA)
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Description
Customer Reviews
SAE J1127 SGR Battery Cable / Welding Cable Dual Rated
Sold by the foot, enter the quantity of feet you need and that is the length we will cut.
A quantity of 10 will be a 10 foot length, 25 will be a 25ft length and so on.
Premium Real Copper - Extra Flexible Stranding -
Flexible Rubber Insulation
This custom manufactured cable features the benefits of durable welding cable along with meeting SAE J1127 SGR battery cable specifications. From the real, all copper fine stranding used for the conductor to the premium EPDM rubber insulation you'll find this cable will solve your problems. This battery cable is rated from -50C to +105C and can handle up to 600 Volts so it will deliver the power you need. Our cable is Made in the USA and designed with your needs in mind to provide a long lasting cable. The rubber insulation will stay flexible in the cold weather as well which makes them ideal for jumper cables!
BENEFITS:
Real Copper 100%+ IACS Conductivity
Rubber Insulation stays flexible even in cold weather
Temperature Rating -50C to +105C
Resists tears, cuts, abrasions, flame, grease, oil and water
Meets Article 630 NEC for electric welders
Meets SAE J1127 SGR Battery Cable Specifications
VW-1 Flame test as per UL2556
Suitable for battery cable per UL558 & UL583
Rated up to 600 Volts
RoHS Compliant
Made in the USA
Here are the dimensions of our Rubber Flex SGR Battery / Welding Cables:
Gauge Stranding Outside Diameter Weight LBS/ft
8 182 .280 in .080
6 260 .308 in .108
4 364 .343 in .147
2 624 .428 in .238
1 767 .488 in .299
1/0 975 .533 in .369
2/0 1196 .568 in .443
4/0 1950 .688 in .696
For use as battery cables:
SAE J-378 Table of Allowable Amperage for conductors 50V or less with 105C rating
Gauge Amps Outside Amps Inside
AWG of Engine Space of Engine Space
8 80 68
6 120 102
4 160 136
2 210 178
1 245 208
1/0 285 242
2/0 330 280
4/0 445 378
For use as welding cables:
WELDING CABLE AMPACITY BASED ON DISTANCE - SIZING TABLE
AMPS
100'
150'
200'
250'
300'
350'
400'
100
4
4
2
2
1
1/0
1/0
150
4
2
1
1/0
2/0
3/0
3/0
200
2
1
1/0
2/0
3/0
4/0
4/0
250
1
1/0
2/0
3/0
4/0
300
1/0
2/0
3/0
4/0
350
1/0
3/0
4/0
400
2/0
3/0
450
2/0
4/0
500
3/0
4/0
550
3/0
4/0
600
4/0
Required Cable Sizes Show in Gauge Numbers
*The total circuit length includes both welding and grounds leads (based on 4-volt drop) 60% duty cycle.
These values for current-carrying capacity are based on a copper temperature of 60°C (140°F), an ambient temperature of 40°C (104°F) and yield load factors from approximately 32% for the 2 AWG cable to approximately 23% for the 3/0 AWG cable. In actual service, the load factor may be much higher than indicated without overheating the cable as the ambient temperature will generally be substantially lower than -40°C.
Now, a little education on why our REAL COPPER cable is better than CCA (copper clad aluminum):
It's important to understand that
our cables are REAL COPPER
and they will handle more current (amps) than CCA (copper clad aluminum) cable in the same size. Many products on the market use CCA instead of real copper and most people just don't know the difference so here you go:
Our copper cable is rated to 100% conductivity vs 61% for Copper Clad Aluminum (CCA) meaning you need 2 sizes larger for a CCA cable than you would if you used real copper.
Copper is flexible and doesn't break easily but Copper Clad Aluminum (CCA) expands and contracts nearly 1/3 more than copper from heat. Add to that the fact that aluminum has around 37% of the tensile strength of copper and you have the potential for breaking strands and loosening connections...something you shouldn't mess with in high amperage DC Voltage applications!
Copper Clad Aluminum was designed for AC voltage use especially in high frequencies like those found in signaling and telecommunications as AC current travels on the outside of the conductor so aluminum inside and copper outside meant an overall lighter weight and lower cost wire...
but there is not a single benefit in DC voltage!
It's a sad abuse by manufacturers to sell low quality cable dressed up as copper to unsuspecting buyers.
So now you know why our REAL COPPER cables are superior!
Share this info with family and friends and BE SAFE!
Use REAL COPPER
...like the soft annealed copper which makes up our durable and flexible multi-rated battery and welding cable.
Feel free to ask us any questions about our cable and we'll gladly answer them.
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Great quality
First time ever ordering from this company. I've ordered a welding wire before but I wasn't happy with it. This wire is very high quality and is pretty flexible for welding wire oh and I must add that the price per foot is definitely reasonable and shipped fast. Thank You
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6 of 6
Found Helpful
Reviewed by:
THOMAS MARTINI
from BREWSTER on 10/11/2021
5
Great product
It's always a pleasure to purchase from BatteryCablesUSA. All of their products are the best quality for the best price. They ship extremely fast too!
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5 of 5
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Reviewed by:
Michael
from So California on 5/19/2021
5
Excellent product/ service
Orders 25 ft of 2 gauge red and black for a set of jumper cables and ends. Order was shipped next day with the ends assembled for me. Outstanding efficiency and customer service. Feels great to buy American!
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3 of 4
Found Helpful
Reviewed by:
Daniel
from TN on 1/20/2022
5
Good quality wire and price.
I was having a hard time finding a small amount of the #4 copper wire locally and found it at BatteryCablesUSA at a good price. The cable is high quality and shipping was fast. Great buying experience. Thank you
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3 of 3
Found Helpful
Reviewed by:
Ron
from Columbia,SC on 9/19/2021
5
na
Superior cable, good price/ft, prompt shipping with a trusted delivery service. BCusa will always be my first choice for cables and accessories
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3 of 4
Found Helpful
Reviewed by:
David
from Texas on 5/22/2021
5
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